IMPLEMENTATION OF NANO COATING CERAMICS TECHNOLOGY IN VOCATIONAL LEARNING TO IMPROVE THE CORROSION RESISTANCE OF AUTOMOTIVE COMPONENTS IN COASTAL AREAS

Authors

  • Budiyanto Distance Education Vocational Education in Mechanical Engineering, Faculty of Science and Technology, Ivet Univer-sity, Semarang, Central Java, Indonesia Author https://orcid.org/0000-0002-3321-0157
  • Fahmy Zuhda Bahtiar Automotive Technology Vocational Education Study Program, Faculty of Science and Technology Ivet University, Se-marang, Central Java, Indonesia Author
  • Muhammad Rizky Rohmawan Automotive Technology Vocational Education Study Program, Faculty of Science and Technology Ivet University, Se-marang, Central Java, Indonesia Author
  • Sena Mahendra Distance Education Vocational Education in Mechanical Engineering, Faculty of Science and Technology, Ivet Univer-sity, Semarang, Central Java, Indonesia Author
  • Wahid Bagas Wara Automotive Technology Vocational Education Study Program, Faculty of Science and Technology Ivet University, Se-marang, Central Java, Indonesia Author
  • Yansen Capriano Vocational Education in Mechanical Engineering, Faculty of Science and Technology, Ivet University, Semarang, Cen-tral Java, Indonesia. Author
  • Gigih Mujiyono Distance Education Vocational Education in Mechanical Engineering, Faculty of Science and Technology, Ivet Univer-sity, Semarang, Central Java, Indonesia Author

DOI:

https://doi.org/10.15294/jptm.v25i02.37836

Keywords:

Corrosion Resistance of Mainstand, Nano-Ceramic Coating, Automotive Repainting Procedure, Coating Protection

Abstract

Coastal flooding creates a highly corrosive environment that damages motorcycle components. This study evaluates the synergistic effects of proper repainting procedures and nano-ceramic coatings on the corrosion resistance of the main standard of motorcycles. Laboratory experiments were conducted using a post-assay-only control group design with four treatments: nanocoating, repainting, a combination of both, and untreated controls. The samples underwent accelerated corrosion testing through immersion for 15 days in a 3.5% NaCl solution. The combined treatment shows superior performance, achieving the lowest corrosion rate (0.15 mm/year), perfect adhesion (0B), and highest hardness (4H). This represents a reduction in corrosion rate of about 91% compared to control. The results significantly show that integrating a multi-layer repainting foundation (primer, surfacer, top layer) with a SiO₂-based nano-ceramic top layer creates a synergistic barrier system. This approach is recommended as a highly effective and practical solution to significantly extend the life of assets and improve operational safety in corrosion-prone areas.

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Published

2025-12-31

Article ID

37836